Battery Environmental Test Chamber

Battery Environmental Testing Solutions

At Testlabs.my, we offer the Double-Layer Battery Environmental Test Chamber, a specialized solution for comprehensive battery testing under a wide range of controlled environmental conditions. This chamber is designed with a double-layer construction for enhanced safety and performance, making it ideal for demanding battery testing applications.

Key Features and Benefits

Double-Layer Construction: Provides enhanced safety and insulation, crucial for testing potentially volatile batteries.
Precise Temperature and Humidity Control: Ensures accurate and stable control over temperature and humidity levels, guaranteeing reliable and repeatable testing.
Programmable Operation: Allows users to create and store custom test programs with varying temperature and humidity profiles, automating complex testing procedures.
Safety Features: Equipped with multiple safety features, including over-temperature protection, humidity control safeguards, and explosion-proof design elements, ensuring operator and equipment safety.
Robust Construction: Built with high-quality components and designed for durability, our chamber ensures long-lasting performance in demanding testing environments.
Multiple Testing Zones: The double-layer design can facilitate independent testing in two separate zones.

double layer battery environmental test chamber malaysia

Applications

Our Double-Layer Battery Environmental Test Chamber is suitable for a wide range of battery testing applications, including:

Testing the performance and reliability of lithium-ion batteries and other battery types.
Evaluating battery behavior under various environmental conditions, including extreme temperatures and humidity levels.
Quality control testing in battery manufacturing and production environments.
Research and development of new battery technologies.
Safety testing of batteries under simulated fault conditions.

Compliance with Industry Test Standards

Through testing in our Double-Layer Environmental Battery Test Chamber, the ability of batteries to withstand extreme environments and pressure can be safely identified in accordance with standards issued by leading organizations such as:

UL 1642 (Safety of Lithium Batteries) and UL 2054 (Household and Commercial Batteries).
IEC 62133 (Secondary cells and batteries containing alkaline or other non-acid electrolytes - Safety requirements for portable sealed secondary cells, and for batteries made from them, for use in portable 1 applications) and IEC 62660-2 (Secondary lithium-ion cells for the propulsion of electric road vehicles - Part 2: Performance and life testing).
SAE J2464 (Electric and Hybrid Electric Vehicle Rechargeable Energy Storage System (RESS) Safety and Abuse Testing).
UN/DOT 38.3 (Recommendations on the Transport of Dangerous Goods - Manual of Tests and Criteria, Part III, subsection 38.3: Lithium batteries).

These standards specify critical environmental tests such as thermal short circuit, heat resistance, temperature cycling, and thermal abuse. Given that failures during these tests can yield dangerous results, our test chamber is equipped with the necessary safety features and precautions to ensure a secure testing environment.

Technical Specifications:

Temperature Range: -70°C to +150°C/+180°C
Temperature Fluctuation: ±0.3°C
Interior Volume: 64L, 180L, 340L, 600L, 1000L
Controller: Programmable controller with digital display
Standard configuration: Explosion-proof chain, Status indicator, Safety door lock, Independent over-temperature protector, Emergency stop, Refrigeration systems pressure gauge , Customised controller,Cable port x 2, Ethernet interface
Safety options: Sample surface temperature probe, Explosion-proof pressure relief port, Water sprinkler, CO2 fire extinguishing device, Electronic combination lock, Explosion-proof mesh for observation window, Gas monitoring system (H2/CO) GN2 purge, Fireproof coating, Video monitoring etc.

Safety Features of the Battery Test Chamber

Safety features of battery environmental test chamber malaysia

Explosion-Proof Chain (Standard & Optional):
- A fundamental safety measure to contain potential explosions within the chamber, preventing damage to surrounding areas.
- Optional: Additional chains for enhanced containment, especially crucial for testing high-capacity or potentially volatile batteries.
Tank Pressure Relief Port (Optional):
- Allows for controlled release of pressure buildup within the chamber, mitigating the risk of catastrophic explosions due to gas accumulation.
Observation Window (Standard):
- Multi-Layer Tempered Glass: Constructed with four layers of tempered glass, providing a robust barrier against potential explosions while allowing for safe visual monitoring of the test.
- Customizable Size: The window size can be tailored to specific needs, ensuring optimal visibility.
- LED Lighting: Integrated LED lights illuminate the chamber interior, enabling clear observation during testing.
DuPont Fire Insulation Coating (Optional):
- Provides an additional layer of thermal protection, delaying or preventing the spread of fire in the event of a battery thermal runaway or explosion.
CO2 Automatic Fire Extinguishing Device (Optional):
- Automatically detects and suppresses fires within the chamber using CO2, a clean and effective fire extinguishing agent that minimizes damage to equipment.
Combustible Gas Monitoring Device (Optional):
- Continuously monitors the chamber for the presence of combustible gases, providing early warning of potential hazards and enabling timely intervention.
Electromagnetic Lock (Optional):
- Utilizes an electromagnetic lock mechanism. When current passes through the silicon steel sheet, it creates a strong suction on the iron lock, providing a secure and reliable locking mechanism for the explosion-proof chain.
Status Indicator:
- Provides visual feedback about the chamber's operational status, including safety-related conditions, allowing for quick assessment and response.
Test hole 100mm × 2:
- Allows for the safe passing of test cables, and sensors into the chamber.
Multiple temperature probes (optional):
- Allows for multiple temperature reading at different locations inside the chamber. This allows for a better overall temperature reading, and can help to locate hot spots in the chamber.

battery environmental test chamber Malaysia

Why Choose Testlabs.my for Battery Testing Solutions?

At Testlabs.my, we are committed to providing reliable and high-quality testing equipment that meets international safety and performance standards. Our Double-Layer Battery Environmental Test Chambers are sourced from reputable manufacturers and undergo rigorous quality checks to ensure optimal performance and safety, facilitating compliance with UL, IEC, SAE, and UN testing requirements. We offer expert technical support and calibration services to ensure your equipment remains accurate and compliant with relevant standards.

Contact Us:

For more information about our Double-Layer Battery Environmental Test Chamber and how it can help you meet specific test standards, or to request a quote, please contact us at contact us.